One of the latest innovations in bulk storage solutions are pallet flow racks.
These systems offer a number of advantages over
conventional racks and are being installed in an ever increasing number of warehouses thanks to the increased efficiency and
space saving factors that they offer to owners.
While a conventional pallet rack system requires strict stock control to ensure that the oldest stock is used ahead of newer
acquisitions, this whole system is built into the construction of a pallet flow rack and you will automatically use the oldest items
first.
The actual structure of a pallet flow rack system is a fairly radical departure from conventional static shelving and while it requires
a higher cost of installation and purchase over other options, it provides a number of benefits in terms of the space saving and
better stock control that it offers as standard.
Essentially, in a pallet flow rack system, pallets are loaded and unloaded the end of the racks rather than along the side. Instead
of standard mesh shelving, a system of braked rollers along a gentle incline is used. Once pallets are loaded on one end of the
rack, they begin sliding along to the other end where they fill up the storage area. The oldest items are always next in line to be
unloaded and this ensures that stock is not wasted.
Pallet flow racks are intended for use in a storage system where very few different materials are needed. Limited access at the
ends of the racks means that each level can only be used for a single material – although a number of pallets can be stored on
each. If you use lots of one item then this should be stored on a flow system, while other less popular items can be kept in
conventional storage.
A pallet flow rack increases warehouse capacity by as much as 80% more than a conventional system as access is only required
at either end of the unit. Indeed, you can either place the flow racks in between conventional racks or alternatively simply fill up
the entire central area of your warehouse with these racks if that suits your business model.
The use of pallet flow racks creates a number of benefits for staff, as they will be able to operate in a much safer system than a
conventional warehouse allows. With each area specially used for a single purpose – either loading or unloading, it is fairly
straightforward for everyone to know where they are and what is happening around them, reducing the risk of accidents.
